How We Make It

India's Only
CNC Manufacturing
Process

From raw coil to pre-painted, ready-to-install door frame — a precision-engineered process unique to DKM Sirsa Enterprises.

DKM Sirsa CNC manufacturing plant for PPGI door and window frames
CNC Precision
ISO 9001:2015
10K+Units / Month
5+Years of Excellence
2Manufacturing Units
ISO9001:2015 Certified

Production Process Flow

From prime coil to packed, pre-painted chaukhat — every step is CNC-controlled and quality-checked at DKM Sirsa.

01
PPGI steel coil raw material for DKM door frame manufacturing

Raw Material — Coil Procurement

Production begins with prime-grade Galvanized Iron (GI) coils sourced exclusively from BIS-certified steel mills. Each coil is tested for galvanizing weight (GSM), tensile strength, and dimensional consistency before entering the production floor.

BIS-certified GI sheet coils only
Galvanizing weight (GSM) testing on every lot
Thickness range: 1.0 mm to 2.5 mm
Coil width: custom-slit to profile specs
Stage: Incoming Inspection
02

CNC Roll-Forming & 45° Precision Slitting

The coil feeds into India's only dedicated CNC roll-forming line for door and window frames. Servo-controlled rollers progressively shape the flat sheet into the precise cross-section profile. The line then auto-cuts each piece at exactly 45° for corner jointing — micrometer-level precision.

India's only CNC roll-forming tech for chaukhats
Servo-controlled progressive roll-forming
Automatic 45° precision CNC slitting
Dimensional tolerance: ±0.1 mm
Output: 3 pieces per frame (two verticals + one top)
Stage: CNC Forming
DKM CNC roll forming machine shaping PPGI door frame profiles
03
Welding and assembly of DKM PPGI door and window frames

Welding, Hinge Fitting & Assembly

The three CNC-cut pieces are assembled on precision jigs and welded at the 45° corner joints to form perfect 90° angles. Grinding ensures smooth corner finishes. Hinge plates and hole-passes are then welded to exact positions as per standard specifications.

Precision jig-welding for perfect 90° frame corners
MIG welding for strong, durable joints
Angle grinder finishing — smooth, flush corners
Hinge plates pre-welded at standard positions
Hole-pass (conduit sleeve) pre-fitted
Stage: Welding & Assembly
04

Pre-Paint Finish — Factory Applied Coating

Each assembled frame goes through surface preparation (cleaning, degreasing, phosphating) and is then coated in our factory-controlled paint booth. This produces a uniform, long-lasting finish that will never peel or require on-site repainting.

Surface prep: clean → degrease → phosphate coat
Controlled factory paint booth application
Uniform film thickness — every unit
No site painting or touch-up ever required
Multiple colour options available on bulk orders
Stage: Surface Finishing
Factory pre-paint finish on DKM PPGI chaukhat frames
05
Quality control inspection of DKM PPGI door frames

Quality Control & Final Inspection

Every frame undergoes a multi-point QC inspection before being cleared for dispatch. Dimensional checks, paint adhesion tests, corner squareness, and hinge-slot alignment are all verified against DKM's internal quality standards.

100% dimensional inspection (digital vernier caliper)
Corner squareness check — 90° tolerance ±0.5°
Paint adhesion cross-cut tape test
Hinge plate position & alignment check
Visual surface defect inspection
Stage: Quality Gate
06

Packaging & Pan-India Dispatch

QC-cleared frames are wrapped in protective packaging, bundled by order, and loaded for dispatch via our pan-India logistics network. Each bundle is labelled with frame type, size, and thickness for easy on-site identification.

Protective wrapping — zero transit damage
Bundle labelled: type, size, thickness
Pan-India delivery via trusted logistics
Dispatch within 48 hours of order confirmation
Stage: Dispatch
Packing and pan-India dispatch of DKM PPGI door frames

Production Flow Summary

Coil
Input
CNC
Roll Form
45°
CNC Slit
Weld
90° Corners
Hinge &
Hole-Pass
Pre-Paint
Factory
QC
Inspection
Pack &
Dispatch

Quality Control System

DKM's quality system covers incoming raw material, every in-process stage, and 100% final inspection before any frame leaves the factory.

IQC
Incoming Quality Control

Before production — raw material inspection

Pre-Production
GSM (Galvanizing Weight) TestZinc coating weight verified per IS 277 standard
Sheet Thickness MeasurementUltrasonic gauge check on every incoming coil lot
Tensile Strength VerificationMill test certificate (MTC) cross-checked with BIS norms
Visual Surface InspectionChecks for scale, pits, laminations, edge cracks
IPQC
In-Process Quality Control

During production — at every machine stage

In-Process
Profile Dimension Check (Post-Roll-Form)Section width/height verified with digital caliper every 50 units
45° Cut Angle AccuracyFirst-off & periodic checks using precision angle gauge
Weld Joint IntegrityVisual and hammer-tap test for complete fusion and no porosity
90° Corner SquarenessPrecision try-square check on welded corners
Paint Film Thickness (Mid-Line)Spot checks using wet film gauge during painting
FQC
Final Quality Control

Before dispatch — 100% frame inspection

Final Gate
Overall Frame DimensionsWidth, height, depth — all verified against order specifications
Paint Adhesion Cross-Cut Test1mm grid cross-cut tape pull test — zero delamination acceptable
Hinge Plate Position & WeldPosition tolerance ±2 mm; weld quality visual check
Hole-Pass Fit & AlignmentConduit sleeve must seat flush and be centred
Surface Defect ScanDrips, sags, bare spots, scratches — rejected frames are repainted
DKM Quality Standards
GI Sheet Standard IS 277 (BIS)
Galvanizing GSM ≥ 120 GSM
Dimensional Tolerance ±0.1 mm
Corner Squareness 90° ± 0.5°
Cut Angle 45° ± 0.3°
Paint Adhesion 0% Delamination
Hinge Position ±2 mm
Final Inspection 100% (Every Frame)
Certifications & Compliance
ISO 9001:2015 CertifiedQuality management systems you can trust
100% Imported PPGIRust-proof G.P. base sheets for lasting frames
Automatic CNC MachineFrames made to order with precision
5+ Years of ExcellenceEstablished 2019 at Sirsa, Haryana
Zero Compromise Policy

Any frame that fails any single QC checkpoint is pulled from the dispatch batch. It is either rectified and re-inspected, or scrapped and recycled. No sub-standard frame leaves our factory.

Installation Methods

DKM frames can be installed in two ways — both are fast, clean, and require no special skills.

01
Welding Method

The traditional, most rigid installation. Three pieces — two verticals and one top — are placed in the masonry opening during construction and embedded into the wall. The joints are welded and ground smooth on site.

  • Maximum structural rigidity
  • Best for new construction
  • Welded in during masonry work
  • Site weld + grind for clean finish
New Construction
Enquire Now

Want to See Our
Plant in Action?

Visit our factory in Sirsa, Haryana — or call us for a live demo video of our CNC production line. We welcome distributors, builders, and architects.

  • Factory Visits Welcome
  • Live CNC Demo
  • Bulk Order Pricing
  • Custom Size Capability